About Plasma:
Overall Plasma Advantages
Surface Interaction
- Plasma treatment only affects the near surface of a material; it does not change bulk material
properties
- Plasma cleaning leaves no organic residue, unlike many wet cleaning processes; under proper
conditions, it can achieve complete contamination removal, resulting in an "atomically clean"
surface
- Plasma has no surface tension constraints, unlike aqueous cleaning solutions; it can clean rough,
porous or uneven surfaces
- Plasma treatment occurs at near-ambient temperature, minimizing the risk of damage to
heat-sensitive materials
Process Flexibility & Consistency
- Depending on process gases and usage configuration, plasma treatment can be used for
cleaning, activation, sterilization and general alteration of surface characteristics
- Plasma will react with a wide variety of materials; as such, plasma can also treat assemblies
made of different materials
- Plasma cleaning can treat odd-shaped parts with difficult surface geometries
- Plasma treatment is highly reproducible; it is typically characterized by a greater consistency
than chemical or mechanical processes
Low Cost / Ease of Use
- Plasma processing is highly efficient, with short processing times, no drying stage and little
energy consumed
- Plasma treatment helps to avoid process yield loss due to heat or solvent damage
- Plasma processing is easier to use and maintain than chemical or mechanical processes; in
addition, it requires no complicated chemical analysis or maintenance
- Plasma treatment frequently eliminates the need for solvents, along with their ongoing purchase
and disposal costs
User & Environmental Safety
- Plasma treatment eliminates safety risks associated with worker exposure to dangerous chemicals
- Plasma processing is contained within a vacuum chamber, with little or no direct worker exposure
- Plasma processing operates at near-ambient temperatures with no risk of heat exposure
- Plasma treatment uses no harmful chlorinated fluorocarbons, solvents, or acid cleaning chemicals
- The EPA has classified most plasma processes as "green" environmentally friendly processes